Mixer extruder is the unique technology extruder range that builds on the proven Umang technology and its benefits. the machine has rotating sigma blades above and a screw cone extruder below, the blades and screw are carefully coordinated so that solvent based product extrusion can be done in this design due to its unique designs.
The outstanding feature of the mixer extruder / mixer cum extruder or sigma mixer extruder range is the integrated and CIP optimized design. Connections, cabling and supplies are completely integrated, covered and sealed so the outside of the machine is smooth and very easy to clean. The innovative discharge blade design and optimized seals inside the extrusion assembly allow for CIP. As a result of this the our mixer extruder is highly flexible, quick product changeover increases productivity and cost effectiveness.
The Mixer extruder ranges from 5 to 500 Kgs/ batch, the design operation with platform and dust-free discharging via a linked mill directly into an IBC. The Mixer extruder can be stand-alone or linked to aspheroinizer or a Fluid Bed Wurster or fluid bed dryer to form an integrated system.
Technical Specifications for Mixer Extruder:
| Model | UCKM-30 | UCKM-110 | UCKM-150 | UCKM-300 |
| Batch Cap./Kgs. | 1-5 kgs/ hr | 30-70 kgs / hr | 100-150 kgs /hr | 300-400 kgs / hr |
The Umang Pharmaceutech Test Station is located in Vasai, THane, conveniently located very close to Mumbai airport, only forty five minutes from Mumbai International Airport. The Test Station's purpose is to assist our Pharmaceutical and Biopharmaceutical Industry customers with feasibility testing of their products on our equipment, and to be a partner with them in the process development as they move forward from the Research and Development stages to clinical production, and eventually into full-scale Manufacturing.
The station combines decades of design and development know-how in the pharmaceutical industry with the very latest in processing equipment to provide you with a unique opportunity for feasibility, development, and small-scale manufacturing of pharmaceutical products.
Your needs are critical and individual. The UMANG Pharmaceutical Test Station has been designed to meet those needs.
Our expertise in formulation development extends to the development of all conventional dosage forms. Our strategic alliances broaden the scope to consider many Novel Drug Delivery Systems (NDDS), including transdermal & liposomal delivery systems. We consider multiple approaches to improve the bioavailability of drugs. We have expertise in improving delivery of poorly soluble/ permeable drugs and the capability to screen potentially innovative drugs based on pharmacokinetic properties. We possess pelletization, drug-layering, particle-coating and other technologies to achieve extended release profiles for tablets or capsules.
Our analytical development services include assay and RS method development and validation, dissolution method development and validation, stability studies as per ICH guidelines, polymorphic form characterization (DSC/TGA/XRD/Microscopy), cleaning validation studies and HPLC to UPLC method conversions.
What type of material is suitable to process in a Mixer extruder ?
Non-sticky , powdered
What are the particle size constraints in a Mixer Extruder?
There are no constraints we design the machine as per your product requirements .
Will the process heat up my material excessively in a Mixer Extruder?
No there is a uniform air distribution in the machine.
How often should I clean the machine Mixer Extruder ? Are the parts easily available ?
Yes the parts are easily accessible for product change over.
Do you offer the machine in mild steel construction for industrial application ?
Yes we do offer the same for procie sensitive products / segments .
How quick can we get the delivery ?
3-4 weeks depending on the size.
Do you provide a complete processing line ?
Yes we do give machine from high shear mixing to extrusion , spheronization to fluid bed drying/coating as per product / process needs.
Is the Extruder and powder feeder controlled by a inverter?
Yes.
