Drug layering is the new pelletization range that builds on the proven Umang technology and its operational benefits. Similar design of loss in weighttwin screw feeder, rotating plate and spray gun for liquid ensures that process and validation wise there is no difference to the layering process from alaboratory scale to a production scale. This unique design of twin screw feeder, plate and spray nozzle makes the not only a perfect drug layering machine but also an ideal machine suited for fast pelletization.
The outstanding feature of the Drug layering range is the integrated and CIP optimized design. Connections, cabling and supplies are completely integrated, covered and sealed so the outside of the machine is smooth and very easy to clean. The innovative discharge valve design and optimized seals inside the bowl allow for CIP. As a result of this the our Drug layering is highly flexible, quick product changeover increases productivity and cost effectiveness.
The drug layering capacity ranges from 500 gms to 120 Kgs./batch featuring through the wall design and movable head, allowing operation with platform and dust-free discharging via a linked mill directly into an IBC. The drug layering can be stand-alone or linked to a fluid bed coating system for further sustained release coating or enteric coating to form an integrated pelletization system.
Technical Specifications for Solid Drug Layering:
| Model | Drug layering - 380 | Drug layering - 500 | Drug layering - 700 | Drug layering - 900 | Drug layering - 1100 | Drug layering - 1300 |
| Batch capacity (Ltrs.) | 7 | 22 | 70 | 130 | 260 | 520 |
The Umang Pharmaceutech Test Station is located in Vasai, THane, conveniently located very close to Mumbai airport, only forty five minutes from Mumbai International Airport. The Test Station's purpose is to assist our Pharmaceutical and Biopharmaceutical Industry customers with feasibility testing of their products on our equipment, and to be a partner with them in the process development as they move forward from the Research and Development stages to clinical production, and eventually into full-scale Manufacturing.
The station combines decades of design and development know-how in the pharmaceutical industry with the very latest in processing equipment to provide you with a unique opportunity for feasibility, development, and small-scale manufacturing of pharmaceutical products.
Your needs are critical and individual. The UMANG Pharmaceutical Test Station has been designed to meet those needs.
Our expertise in formulation development extends to the development of all conventional dosage forms. Our strategic alliances broaden the scope to consider many Novel Drug Delivery Systems (NDDS), including transdermal & liposomal delivery systems. We consider multiple approaches to improve the bioavailability of drugs. We have expertise in improving delivery of poorly soluble/ permeable drugs and the capability to screen potentially innovative drugs based on pharmacokinetic properties. We possess pelletization, drug-layering, particle-coating and other technologies to achieve extended release profiles for tablets or capsules.
Our analytical development services include assay and RS method development and validation, dissolution method development and validation, stability studies as per ICH guidelines, polymorphic form characterization (DSC/TGA/XRD/Microscopy), cleaning validation studies and HPLC to UPLC method conversions.
Do you provide a complete processing line ?
Yes we do give machine from high shear mixing to extrusion , spheronization to fluid bed drying/coating as per product / process needs.
How often should I clean the machine, are internal parts completely accessible?
Yes as per GMP design.
How quick can we get the delivery ?
3-4 weeks depending on the size.
Do you offer the machine in mild steel construction for industrial application ?
Yes we do offer the same for process sensitive products / segments
Will the process heat up my material excessively?
Just for a flash time.
Do you offer wash down for SS designs ?
Yes
